Exothermic Riser Sleeves Making Machine for Casting: Foundry Moulding Machine

The exothermic riser sleeves Making Machine is a specialized foundry moulding machine designed to produce exothermic riser sleeves, which play a critical role in the casting process. These sleeves help ensure quality metal castings by reducing shrinkage and improving the solidification process. The riser Sleeve Forming Machine automates the production of these casting sleeves, ensuring high efficiency, precision, and consistency in foundry operations.

Key Features:

Automated Production Process: This riser sleeve making machine automates the entire exothermic riser sleeve manufacturing process, including material mixing, molding, curing, and trimming. This eliminates manual labor and ensures precise control over the sleeve’s properties, reducing errors and increasing productivity.

Exothermic and Insulating Sleeve Production: The machine can produce both exothermic and insulating sleeves. exothermic sleeves generate heat during the solidification of molten metal, preventing premature solidification and allowing a sound casting. Insulating sleeves retain heat to reduce heat loss and maintain the metal in a molten state for longer. The equipment can switch between these two types based on foundry requirements.

Precision Molding: Equipped with high-precision molds, the machine can produce sleeves of various sizes and shapes to match different casting applications. The molding process is controlled to achieve uniform wall thickness and sleeve dimensions, ensuring optimal performance during casting.

Material Mixing and Dosing System: The machine includes an automated material mixing and dosing system for the accurate preparation of raw materials such as refractory powder, exothermic agents, and insulating additives. Consistent mixing is critical for achieving the desired properties of the riser sleeves, such as exothermic behavior, insulation, and mechanical strength.

Drying System: After the riser sleeves are formed, they pass through a drying system where the heat treatment process takes place. This ensures that the sleeves acquire the necessary strength and thermal properties, ready for immediate use in foundry applications.

Energy Efficiency: The machine is designed for energy-efficient operation. It features optimized heating systems that consume less energy while ensuring the riser sleeves are properly cured. 

This reduces production costs and environmental impact.

Advanced Control System: Main elements are SIMENS brand, an intelligent control panel allows operators to monitor and adjust key production parameters, such as material ratios, curing time, and temperature. This real-time control ensures consistent product quality and operational safety.

High Throughput and Scalability: The foundry moulding machine is capable of high-volume production, making it suitable for foundries with significant output demands. It can be customized to handle various production capacities depending on the scale of the operation.

1. Engineering research and technical consultation;

2. Manufacture;

3. Project Schedule;

4. Preparation of documents and drawings; 

5. Training of maintenance and operation personnel; 

6. Guide Assembly line installation; 

7. Electrical and mechanical design;

8. System integration; 

9. System test and handover; 

10. One year of after-sales support; 

11. Spare parts are included; 

12. Installation within the scope of supply;

13 Operation support for the buyer’s factory;

14. System test after equipment delivery;

15. Documentation of assemble line.