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How to make disposable molded fiber Cat Litter Paper Pan?
Molded fiber cat litter paper pans, also known as paper litter trays, are an eco-friendly alternative to traditional plastic litter pans. These pans are made from recycled paper materials, typically using a process called molded fiber manufacturing. The paper is pulped, formed into a mold, and then dried to create sturdy、 biodegradable litter pans by recycled paper pulp cat litter box machine.
The fiber molded manufacturing process for these pans involves specialized machines designed to produce them efficiently. SHM pulp molding machines usually consist of several components, including a pulping system, a mold forming system, and a drying system.
The pulping system is responsible for breaking down the recycled paper into a pulp by mixing it with water. The resulting mixture is then pumped into a mold forming system, where the pulp is shaped into the desired litter pan design. The mold forming system uses pressure or vacuum technology to ensure proper shaping and consolidation of the pulp.
Once the pans are formed, they are transferred to a drying system, which can utilize various methods such as air drying or heat drying. This step removes excess moisture from the pans, ensuring their structural integrity and preventing mold or mildew growth.
The molded fiber cat litter paper pan making machine allows for the efficient production of these pans from small quantity to a large scale. It offers automation and consistency in the manufacturing process, resulting in high-quality and uniform litter pans. Additionally, these paper pulp moulding machines are designed to minimize waste and energy consumption, aligning with the environmentally friendly nature of the product itself.
Overall, molded fiber cat litter paper pans and their making machines offer a sustainable solution for cat owners who prioritize eco-friendly alternatives while providing a convenient and hygienic litter management option for their feline companions.
Pulp Moulding Machine for Industrial Product Packaging
1. High precision,high stability;
2. Two hot pressing platen with one forming platen design, improve efficiency;
3. Off-line auto trimming, more stable;
4. Position, pressure and temperature can be adjusted accurately.
How to Choose A Pulp Moulding Machine for Industrial Product Packaging?
Pulp Moulding Machine for Industrial Product Packaging:
Platen Size: 1150mm*1150mm or 920 x 920 mm or 1250mm*1600mm
1 Forming plus 2 Hot pressing
The process of shaping liquid pulp material by using a rigid structure generally known as pulp molds and automatic pulp molding production technology . Plant pulp sheet can be transferred into any desired shape using a mold of that shape. The molding process is applied when a certain shape of the object is to be produced in large quantities.
Wet Pressing Packaging
Raw material: Bagasse/bamboo/straw pulp sheet, or other natural plant fiber;
Surface finish: One side is very smooth, the other side has texture or smooth too.
Application: Suitable for high quality degradable pulp tableware, high end cosmetic trays/boxes, electronics trays, or other high end pulp molding packaging.
Suitable pulp molding machine: Pulp molding tableware machine, high end industrial packaging molded pulp machine, with forming and hot pressing together, drying in the mold when hot pressing.
Dry Pressing Packaging
Raw material: Recycled paper,newspaper, books,carton box, or natural plant fiber;
Surface finish: One side is very smooth, the other side is rough.
Application: Suitable for lower price packaging like pulp molded egg trays,pulp paper cup holder tray,biodegradable nursery tray,cheap protective packaging for electronics.
Suitable pulp molding machine: Rotary or reciprocating egg tray machine, large quantity products drying by metal drying line, or small quantity paper pulp products natural drying on shelves,
- Stability of Control System
All systems involved in the paper pulp production process are closely linked with each other. Pulp moulding machinery systems work automatically as per the operational settings. Therefore, a steady and durable control system is needed to make sure that each process is performed accurately and simultaneously.
- Qualification Rate
Qualification rates directly reflect the productivity of the machine and also the working state of the molded pulp packaging machinery. To manufacture efficient and up to the mark products, the mold should be clean, perfect in size and shape, and should be robust and sturdy. So you can get good quality degradable molded paper packaging.
- Safety, Maintainability & Operability
Safety is an essential thing in the molding process. There are special training given to the workers working on the molding machines. Pulp molding machines need to be cleaned on a regular basis to maintain their operational efficiency.
Find a qualified biodegradable eco-friendly cat litter box machine making paper pulp cat box for Litter.
You can find many pulp machines/paper pulp machinery and then compare price. But do not rely on the price only, quality and service are more important for a big project. Especially when you buy a customized pulp moulding machine, you need to find an experienced manufacturer.
SHM not only developed different molding dies,but also devote to the design and manufacture of pulp moulding dies, pulp moulding machines, hot pressing equipment and hot press dies. We accept customized pulp molding shape and molded pulp tray, such as egg carton mold, shoe tray molding machine, apple tray making machine etc.
Multiple Applications: molded paper pulp packaging/molded fiber packaging/molded fiber packaging.
How long will it take from order to ship?
The estimated production time will be around 120 days,but finally depends on the number of equipment purchased, from the receipt of order, deposit payment or L/C.
Do you send engineers to install a fiber molded tableware production line?
SHM will arrange 1-2 people as guide installers, customer arrange installers. It usually take 60-90 days that depends on the number of equipment purchased.
Mold raw material: Aluminum.
Cast aluminum are highly recommended for both forming and transfer mould. Compared with other material, cast aluminum mould character :
with higher corrosion resistance, proper strength, hardness and heat endurance
have better durability;featured with better machine, which will shorten tooling cycle;
widely used in molded pulp industry;
surface is polished and proceed machining with CNC’s ensure precision.
Why choose SHM?
SHM is a global supplier of high-quality molded fiber packaging production lines, we provide sustainable and innovative solutions for the food service and packaging market.
In 1989, the founder of the company Mr Chao started his work at pulp molding industry, and holds a number of pulp molding patents.
In 2007, SHM was established.
In 2014, SHM participated in the formulation of industry standards for pulp molding in China.
Automatic pulp molding equipment factory direct, SHM team pay great importance to quality;
Approvals from Top 5 USA packaging companies;
Have CE and ISO9001 certificates;
SHM owns 40+patents for fiber molded machines.
SERVICE
1. Engineering research and technical consultation;
2. Manufacture;
3. Project Schedule;
4. Preparation of documents and drawings;
5. Training of maintenance and operation personnel;
6. Guide Assembly line installation;
7. Electrical and mechanical design;
8. System integration;
9. System test and handover;
10. One year of after-sales support;
11. Spare parts are included;
12. Installation within the scope of supply;
13 Operation support for the buyer’s factory;
14. System test after equipment delivery;
15. Documentation of assemble line.
