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SHM automatic tray forming machine, also known as an automatic tray former, combined with an egg tray packing machine is a comprehensive system designed for the production and packaging of fiber-molded egg trays and boxes. This system involves a series of processes from raw material preparation to final product packaging.
Scope of supply：
Raw Material Preparation: The process begins with the collection of raw materials, which in this case is likely a mixture of paper pulp or other fiber materials. These materials are typically sourced from recycled paper or agricultural waste, making it an environmentally friendly process.
Molding and Forming: The raw materials are mixed and transformed into the desired shapes using the automatic tray forming machine. This machine molds the fiber material into egg tray or box shapes through a process of pulping, molding, and drying. The specific molds are used to create the required shapes.
Drying: The freshly formed fiber trays or boxes need to be dried. A stable multi-layer drying system, which can include metal drying lines, is used for this purpose. The trays or boxes are placed on these drying lines, where heat or air drying is employed to remove moisture and harden the formed products.
Quality Control: Before proceeding further, quality control checks are typically performed to ensure that the molded trays or boxes meet the required standards in terms of shape, strength, and other quality parameters.
Egg Tray Packing: After quality control, the fiber-molded egg trays or boxes are conveyed to the egg tray packing machine. This machine is responsible for efficiently loading and packing the trays or boxes into cartons or other packaging materials. It may include stacking and counting systems to automate the packaging process.
Labeling and Printing: If required, labels or printing may be added to the packed trays or boxes for branding, product information, or tracking purposes.
Final Packaging: The packed egg trays or boxes are then prepared for distribution. They can be bundled, palletized, and sealed for shipment to their destination.
Related Parameters:
1.All bearings Japan NSK
2.Main electrical components Siemens
3.Burner Italian Riello
4.The main engine is powered by a hydraulic mechanism
5.Equipped with fault overload protection device to prevent chain overload and breakage, resulting in maintenance difficulties and greater equipment damage.
6.Adjustable speed control system to help adjust the production speed.
- Power: 11KW;
- Consist of 8pcs of forming platens and 1 piece of transfer platen;
- Platen size: 1800 x 450mm. 5pcs of 30-cell egg tray molds can be mounted on each forming platen(5pcs/cycle).There are 40pcs of forming molds and 5pcs of transfer molds in total;
- Forming efficiency:20-21cycles/min;
- quip with vacuum auto drain system, preheating system, auto cleaning system for the forming mold and auto control cabinet.
Sample pictures
From the same unit, you can also produce fruit trays for horticulture produce like apples, orange, etc, and also egg cartons or egg boxes. Egg Trays are often called filler trays and usually have 30 pockets i.e., they hold 30 eggs. Eggs are either sold uncovered in the tray or wrapped with plastic film.
Eggs come on market in boxes of different shapes and sizes and that can be designed for different egg number.
How do I start my own egg carton machine business?
The combination of a fully automatic egg tray molding machine, a metal drying line, and an automatic stacking and counting system results in a highly efficient and automated production process for molded pulp products. This not only improves production speed but also ensures consistency in product quality and reduces labor costs.
The specific features and capabilities of these components can vary depending on the manufacturer and model. When selecting a machine for your production needs, consider factors such as production capacity, energy efficiency, and customization options to meet your specific requirements.
Raw Materials for Egg Tray Machine
SHM egg tray making machine, from the primary raw materials used to the final whole production process, compared to plastic egg tray making machine, paper egg tray machine has carried out an environmentally friendly production process. Biodegradable materials are processed to make the egg trays hard enough and 100% biodegradable and recyclable. Basic raw materials are the paper waste. Paper pulp is soft material but pulp molded products viz trays being an integrated structure have suitable rigidity, good flexibility, and stiffness which makes it a suitable package for shockproof performance.
The waste paper can be old newspapers,100% carton, old books, old hard paper case, waste paper cup and so on. You can produce all colors of egg tray box, such as blue, pink, white, green, yellow and son on. It is a very interesting thing. SHM has egg carton tray machine for sale.
Why choose SHM?
SHM is a global supplier of high-quality molded fiber packaging production lines, we provide sustainable and innovative solutions for the food service and packaging market.
In 1989, the founder of the company Mr Chao started his work at pulp molding industry, and holds a number of pulp molding patents.
In 2007, SHM was established.
In 2014, SHM participated in the formulation of industry standards for pulp molding in China.
Automatic pulp molding equipment factory direct, SHM team pay great importance to quality;
Approvals from Top 5 USA packaging companies;
Have CE and ISO9001 certificates;
SHM owns 40+patents for fiber molded machines.
SERVICE
1. Engineering research and technical consultation;
2. Manufacture;
3. Project Schedule;
4. Preparation of documents and drawings;
5. Training of maintenance and operation personnel;
6. Guide Assembly line installation;
7. Electrical and mechanical design;
8. System integration;
9. System test and handover;
10. One year of after-sales support;
11. Spare parts are included;
12. Installation within the scope of supply;
13 Operation support for the buyer’s factory;
14. System test after equipment delivery;
15. Documentation of assemble line.
