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SHM fully automatic egg tray production machine, often referred to as a paper pulp egg tray machine, is a sophisticated and efficient system used for the large-scale production of egg trays. It typically includes a metal drying line and a stacking and counting system.
Scope of supply：
Raw Material Preparation: The process starts with the collection of paper pulp, which is typically made from recycled paper or other fiber materials. This raw material is broken down into a pulp consistency suitable for molding.
Molding and Forming: The paper pulp is placed into molds to create the specific shape of the egg trays. The fully automatic machine can handle various tray designs and sizes. It often uses a vacuum forming process to shape the pulp into the desired forms.
Drying: Once the trays are formed, they need to be dried to remove moisture and harden the pulp. The metal drying line is an integral part of the system. It's a multi-layer conveyor system with the trays moving through heated sections to accelerate the drying process. This ensures that the trays are sturdy and free from moisture.
Quality Control: Before proceeding to the stacking and packing stage, quality control checks may be performed to ensure that the egg trays meet the required standards in terms of quality and strength.
Stacking and Counting: A stacking and counting system is employed to automate the stacking of the dried egg trays. This system can neatly stack the trays in predetermined quantities. It also has a counting mechanism to ensure that the correct number of trays are stacked.
Packing and Distribution: After stacking and counting, the egg trays are ready for packing. Depending on the specific requirements, they can be loaded into cartons or other packaging materials using automated packing equipment. The packed trays are then prepared for distribution to customers or egg producers.
Related Parameters:
1.All bearings Japan NSK
2.Main electrical components Siemens
3.Burner Italian Riello
4.The main engine is powered by a hydraulic mechanism
5.Equipped with fault overload protection device to prevent chain overload and breakage, resulting in maintenance difficulties and greater equipment damage.
6.Adjustable speed control system to help adjust the production speed.
- Power: 11KW;
- Consist of 8pcs of forming platens and 1 piece of transfer platen;
- Platen size: 1800 x 450mm. 5pcs of 30-cell egg tray molds can be mounted on each forming platen(5pcs/cycle).There are 40pcs of forming molds and 5pcs of transfer molds in total;
- Forming efficiency:20-21cycles/min;
- quip with vacuum auto drain system, preheating system, auto cleaning system for the forming mold and auto control cabinet.
Sample pictures
From the same unit, you can also produce fruit trays for horticulture produce like apples, orange, etc, and also egg cartons or egg boxes. Egg Trays are often called filler trays and usually have 30 pockets i.e., they hold 30 eggs. Eggs are either sold uncovered in the tray or wrapped with plastic film.
Eggs come on market in boxes of different shapes and sizes and that can be designed for different egg number.
How do I start my own egg carton machine business?
SHM fully automatic egg tray production machine with a metal drying line and stacking and counting system include high efficiency, consistent quality, and reduced labor requirements. This makes it ideal for large-scale egg production operations. The system is not limited to just egg trays; it can be adapted to produce various pulp-molded products depending on the molds and configurations used.
Additionally, the use of recycled paper in the production process contributes to environmental sustainability by reducing waste and promoting recycling.
Raw Materials for Egg Tray Machine
SHM egg tray making machine, from the primary raw materials used to the final whole production process, compared to plastic egg tray making machine, paper egg tray machine has carried out an environmentally friendly production process. Biodegradable materials are processed to make the egg trays hard enough and 100% biodegradable and recyclable. Basic raw materials are the paper waste. Paper pulp is soft material but pulp molded products viz trays being an integrated structure have suitable rigidity, good flexibility, and stiffness which makes it a suitable package for shockproof performance.
The waste paper can be old newspapers,100% carton, old books, old hard paper case, waste paper cup and so on. You can produce all colors of egg tray box, such as blue, pink, white, green, yellow and son on. It is a very interesting thing. SHM has egg carton tray machine for sale.
Why choose SHM?
SHM is a global supplier of high-quality molded fiber packaging production lines, we provide sustainable and innovative solutions for the food service and packaging market.
In 1989, the founder of the company Mr Chao started his work at pulp molding industry, and holds a number of pulp molding patents.
In 2007, SHM was established.
In 2014, SHM participated in the formulation of industry standards for pulp molding in China.
Automatic pulp molding equipment factory direct, SHM team pay great importance to quality;
Approvals from Top 5 USA packaging companies;
Have CE and ISO9001 certificates;
SHM owns 40+patents for fiber molded machines.
SERVICE
1. Engineering research and technical consultation;
2. Manufacture;
3. Project Schedule;
4. Preparation of documents and drawings;
5. Training of maintenance and operation personnel;
6. Guide Assembly line installation;
7. Electrical and mechanical design;
8. System integration;
9. System test and handover;
10. One year of after-sales support;
11. Spare parts are included;
12. Installation within the scope of supply;
13 Operation support for the buyer’s factory;
14. System test after equipment delivery;
15. Documentation of assemble line.
