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Full automatic egg tray machine is used to make paper pulp egg tray products. Compared with semi automatic and small machine, the biggest highlight of the automatic egg tray making machine is that this machine does not need the human assistance and it can finish the work automatically during the whole production process, such as raw materials pulping, mold forming, drying and packing process. Productivity could be 2500pcs-6000pcs egg trays per hour.
Fully automatic egg tray machine price:
Following picture is fully automated egg tray making use waste paper in SHW factory, it could make egg tray, egg crate, paper pulp 30 cell,egg cartons, 5x6 recycled paper pulp egg tray filler flat egg crate holds 30 chicken eggs. Get automatic egg tray machine price and details, just send us an inquiry now.
How do you manufacture an egg tray?
What Steps & Processes Are To Produce An Egg Tray:
1. Material Collection.
2. Material Classification.
3. Disintegration & Pulping.
4. Pulp Formulation.
5. Molding.
6. Drying.
7. Hot Press.
There are 3 drying method for egg trays and egg cartons, you can choose an appropriate one based on your requirements:
1. Automatic metal drying systems: compared with semi automatic egg tray making machine, the drying process of automatic egg tray manufacturing machine is more convenient and labor-saving. Because after the mold forming process, the wet egg tray can be transmitted to the metal drying line by the belt conveyor automatically.
2. Brick kiln drying systems: Customers need prepare some bricks to build this drying line. Then directly burning drier applies coal, gas, diesel oil, steam, heat transfer oil and so on as the heat sources. The feature of civil engineering drying is it occupies larger space with longer distance. But we can give customers detail guides about how to build it and how to save energy. Although it occupies more space, but it is cheaper then metal drying. Not so eco-friendly, this drying method is no longer used in China.
3. Natural drying : cheap and slowly, workers put egg trays or egg cartons on the shelf manually, let it dry by nature, suitable for small quantity less than 1500 pcs/hour.
For the automatic egg tray manufacturing equipment, making pulp is the first step to make paper pulp egg cartons egg trays, which is applicable to turning recycle paper into pulp. As we know, the smoother the paper pulp is, the better the molded products are. The pulping system turns raw materials into pulp of certain consistency through pulping, screening, and chemical additives adding. This is the first step for the whole line.
SHM offers a complete and fully automatic machinery set-up from raw materials processing to after treatment and product packaging, as well as comprehensive service and a technology support concept that helps you optimize your moulded fibre packaging production.
After forming, the egg tray will enter the drying system automatically; This is a multi- drying system. It can save energy and factory area ; The temperature of each section can be adjusted independently; burners with international famous brand.The energy of option: LPG,nature gas, diesel oil. Equipped with auto control cabinet.
Egg tray drying system determines the automatic level of an egg tray production line. It also greatly affects the egg tray machine price.
The pulp preparation system can be customized according to local requirements and raw material specifications.
Equipment related parameters:
- Consist of 8pcs of forming platens and 1 pc of transfer platen.
- Platen size: 1800 x 450mm. 5pcs of 30-cell egg tray molds can be mounted on each forming platen(5pcs/cycle).There are 40pcs of forming molds and 5pcs of transfer molds in total.
- Forming efficiency:14-15cycles/min;
- Equip with vacuum auto drain system, preheating system, auto cleaning system for the forming mold and auto control cabinet.
Paper pulp is soft material. Pulp molded products viz trays being an integrated structure have suitable rigidity, good flexibility, and stiffness which makes it a suitable package for shockproof performance.
Fiber molded trays have good air-permeability and hygroscopic ability. This is very important for eggs storage.
The addition of waterproof additives to the pulp imparts the waterproofing characteristics in the pulp molding products.
Pulp trays have antistatic characteristics. This makes them suitable for the packaging of electronic spare parts.
There is no wastewater or other waste substance during the production process of paper pulp products.
Because the pulp molded packaging are made of waste paper pulp, they can easily decompose in natural conditions and will not pollute the environment.
It is very easy for recycling the damaged pulp molded products.
Every poultry layer farms are your customer.
If your locality produces orchard fruits, those farms are also your customer.
Furthermore, the manufacturing technology is not complex.
Basic raw materials are paper waste.
Hence, we can say the egg tray-making business is profitable for new entrepreneurs. The most important thing is you can initiate the business on a small, medium, and large scale basis.
To start with an egg tray making business, customers need to set up a pulp Molding plant that contains egg tray making machines used for manufacturing egg trays, boxes, and other containers as required. The molded pulp in a pulp molding plant is a packaging material that is generally made from waste and recycled papers.Build a sales team and do some local market research.
Please feel free to send us an inquiry if you want to consult this kind of egg tray making machine automatic. We will make suggestions according to your requirement.
SHM as a professional automatic egg tray machine manufacturer, can customize the automatic paper tray machine for you, from the primary raw materials used to the final whole production process, compared to plastic egg tray making machine, automatic egg tray manufacturing unit has the advantages of long service life, easy operation, wide application, labour saving. Biodegradable materials are processed to make the egg trays hard enough and 100% biodegradable and recyclable. Basic raw materials are the paper waste. Paper pulp is soft material but pulp molded products viz trays being an integrated structure have suitable rigidity, good flexibility, and stiffness which makes it a suitable package for shockproof performance.
The waste paper can be old newspapers,100% carton, old books, old hard paper case, waste paper cup and so on. You can produce all colors of egg tray box, such as blue, pink, white, green, yellow and son on. It is a very interesting thing. SHW has egg carton tray machine for sale.
Why choose SHM?
SHM is a global supplier of high-quality molded fiber packaging production lines, we provide sustainable and innovative solutions for the food service and packaging market.
In 1989, the founder of the company Mr Chao started his work at pulp molding industry, and holds a number of pulp molding patents.
In 2007, SHM was established.
In 2014, SHM participated in the formulation of industry standards for pulp molding in China.
Automatic pulp molding equipment factory direct, SHM team pay great importance to quality;
Approvals from Top 5 USA packaging companies;
Have CE and ISO9001 certificates;
SHM owns 40+patents for fiber molded machines.
SERVICE
1. Engineering research and technical consultation;
2. Manufacture;
3. Project Schedule;
4. Preparation of documents and drawings;
5. Training of maintenance and operation personnel;
6. Guide Assembly line installation;
7. Electrical and mechanical design;
8. System integration;
9. System test and handover;
10. One year of after-sales support;
11. Spare parts are included;
12. Installation within the scope of supply;
13 Operation support for the buyer’s factory;
14. System test after equipment delivery;
15. Documentation of assemble line.
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